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Case Study
Off-Grid Pest Monitoring at 10,000+ Devices, 6+ Years on One Battery
The program produced an award-winning, unique technology solution that replaced legacy eradication methods with a smart, compliant, connected one.
Industry
Industrial IoT & OT
Time Frame
7 Months
Services We offer
Embedded & Firmware
Hardware Design
LPWAN
Design for Manufacturing
About the client
A large pest-management company.
Problem Statement
Controlling pests across airports and granaries with legacy methods was no longer viable under environmental regulation. The client needed smart, connected devices that could run unattended for years in the field.
The Challenges
Years on one battery
Multi-year field life meant engineering every microamp, from sensor duty cycles to the LoRa and Sigfox radio schedule.
Cost target and manufacturability
The design had to hit BOM cost targets and transfer cleanly to high-volume contract manufacturing.
Approach
We engineered for extreme low power and long range:
- Ultra-low-power devices with multi-year battery life
- Low-power radio over LoRa and Sigfox
- An integrated module controller with custom firmware
- Prototyping and pilot production, then transfer to high-end contract manufacturing
The Solution
The devices sense activity using PIR and accelerometer inputs and report over long-range, low-power radio, running for more than six years on a single battery. We carried the design from prototype through pilot to a manufacturing-ready unit that met BOM cost targets.
The impact we delivered
1+
Devices deployed in the field
1 yr+
Battery life per device
1 mo
Prototype to pilot production
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Get Detailed Case Study
Off-Grid Pest Monitoring at 10,000+ Devices, 6+ Years on One Battery
Ultra-low-power sensing devices for airports and granaries that run for years on a single battery, communicating over LoRa and Sigfox, taken from prototype to pilot production.
Capabilities
Product Engineering
AI, Data & Intelligent Systems
UX & Product Design
Experience Engineering
Cybersecurity
Compliance Engineering
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